Doosan DX225 Not Starting? Electrical Troubleshooting Guide

  Doosan DX225 Not Starting – Complete Electrical Troubleshooting Guide The Doosan DX225 is a reliable excavator, but electrical issues can prevent the machine from starting. When the engine does not crank or the starter does not respond, the root cause is usually related to the battery, wiring, relays, fuses, starter motor, or ECU power supply. This guide provides a complete, step-by-step troubleshooting process to diagnose and fix electrical starting problems on the Doosan DX225. 1. Understanding the Electrical Starting System The DX225 starting system includes several key components: Battery and ground cables Key switch / ignition switch Starter relay Starter motor Neutral safety switch ECU power supply Fuses and relays Wiring harness and connectors 2. Common Symptoms When the DX225 Will Not Start No crank when turning the key Clicking sound from starter relay Starter turns slowly Monitor powers on but engine does not crank Complete electrical dead con...

Excavator Swing and Boom Not Working | JCB EXCAVATOR 205 Error C1308‑11 & C0393‑13 Fix

Excavator Swing and Boom Not Working – Complete Troubleshooting Guide for JCB Excavators 205.

echnician using KM-6030 multimeter to measure voltage on JCB machinery


When both swing and boom functions stop working on a JCB excavator, the cause is usually related to the pilot hydraulic system, safety lock circuit, or electrical control signals. This guide explains the exact diagnostic steps used by field technicians, along with detailed explanations of JCB error codes C1308‑11 and C0393‑13.


1️⃣ Symptoms of Swing and Boom Failure

  • Swing does not rotate left or right
  • Boom does not lift or lower
  • Engine runs normally
  • Other functions may work or may be weak
  • No abnormal noise from the hydraulic pump

👉 When swing + boom fail together, they usually share a common pilot or electrical control source.


2️⃣ Most Common Causes (JCB‑Specific)

System Possible Fault
Electrical Safety lock solenoid, joystick power supply, fuse, wiring
Hydraulic Pilot pressure loss, pilot filter blockage, pressure reducing valve stuck
Control Boom or swing spool not shifting
Safety Swing lock solenoid active, transport lock engaged

3️⃣ Step‑By‑Step Troubleshooting (Correct Order)

🔧 STEP 1 — Check Safety Lock / Pilot Cut‑Off Solenoid

JCB excavators use a pilot cut‑off solenoid that blocks pilot oil when:

  • Safety lever is UP
  • Operator leaves the seat
  • Electrical fault occurs

Check:

  • Safety lever fully DOWN
  • Solenoid “click” sound
  • 24V supply at solenoid connector
  • Coil resistance

Fix: Clean or replace solenoid, repair wiring, replace connector.


🔧 STEP 2 — Check Pilot Pressure

Normal JCB pilot pressure: 30–40 bar

If pressure is LOW or ZERO:

  • Boom + swing will not move
  • Main pump may still be OK

Possible causes: Pilot pump failure, blocked pilot filter, pressure reducing valve stuck.


🔧 STEP 3 — Check Swing Lock System

If the swing lock solenoid does not release → swing stays locked.

Check:

  • Solenoid power
  • Brake release pressure
  • Mechanical lock pin

🔧 STEP 4 — Electrical Supply to Joysticks

Check:

Technician using KM-6030 multimeter to measure voltage on JCB machinery

  • Joystick fuse
  • ECU output voltage
  • Joystick sensor voltage
  • CAN/signal wire continuity

🔧 STEP 5 — Control Valve Spool Sticking

If pilot pressure is OK but no movement:

  • Spool may be stuck
  • Contaminated hydraulic oil
  • Rust/sludge inside valve body

🔧 STEP 6 — Hydraulic Pump & Pressure Check

If pump pressure is LOW:

  • Boom + swing weak or dead
  • Other functions slow

4️⃣ JCB Error Codes Related to Swing + Boom Failure

🔴 Error Code C1308‑11 — Pilot Control / Safety Lock Circuit Open

This code indicates an open circuit in the pilot control or safety lock electrical system.

Symptoms:


JCB Error C1308-11 – Swing Lock Solenoid Open Circuit

  • Boom and swing completely dead
  • No pilot pressure
  • Joysticks unresponsive
  • Error appears instantly

Causes:

  • Solenoid coil open
  • Broken wire
  • Corroded connector
  • Faulty safety lever switch
  • No 24V supply from ECU

Fix: Replace solenoid, repair wiring, clean connectors, restore 24V supply.


🔴 Error Code C0393‑13 — Swing Lock Solenoid Open Circuit
JCB excavator display showing error code C0393-13 and hydraulic warning symbol

This code indicates the swing lock solenoid coil is not receiving power. If the solenoid does not energize → swing brake stays locked.

Symptoms:

  • Swing does not rotate
  • Boom may also stop (shared pilot supply)
  • No “click” from solenoid

Causes:

  • Solenoid coil open
  • Loose connector
  • Broken wire
  • No 24V supply

Fix: Replace solenoid, repair wiring, clean terminals.


5️⃣ Quick Diagnostic Table

Symptom Likely Cause
Boom + swing dead Safety lock solenoid / C1308‑11
No pilot pressure Pilot pump / filter
Swing locked only C0393‑13 (swing lock solenoid)
Intermittent issue Wiring / ECU
All functions slow Hydraulic pump

6️⃣ Final Conclusion

When swing and boom stop working on a JCB excavator, the most common causes are:

  • Pilot oil not reaching control valves
  • Safety lock solenoid failure
  • Electrical open circuit (C1308‑11)
  • Swing lock solenoid open circuit (C0393‑13)

A systematic diagnosis saves time, parts, and unnecessary pump repairs.


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